LAID & LOADED
To ensure we deliver the best quality, all our eggs are put to the test and given a grade designation. See what it takes to make it to the top of the EggBreak class.
Eggs from Farms
Half of our eggs are produced right here on our farm, while the other half come from trusted local family farms we partner with.
Together, they help us maintain a consistent supply of fresh, high-quality eggs—every single day. To ensure traceability and peak freshness, we track each egg from the time it’s laid all the way through processing.
STEP
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STEP
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Egg Loading
The grading process begins as flats of eggs are gently lifted onto a moving conveyor using soft suction cups, ensuring each egg is handled with care.
Candling
After cleaning, the eggs undergo candling—an inspection method where they are passed over high-intensity lights that illuminate the interior. This allows trained personnel to detect shell cracks, internal defects such as blood spots, and overall egg quality. Only eggs that meet strict grading standards proceed to the next stage.
STEP
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STEP
04
Tapping
Throughout the grading process, eggs are gently tapped using precision pegs that measure acoustic response. By analysing the frequency and resonance of each tap, the system can detect hairline cracks or structural weaknesses in the shell—ensuring only intact eggs continue down the line.
Cleaning Eggs
The eggs are gently cleaned using rotating brushes designed to remove dust and surface particles — ensuring cleanliness while maintaining shell integrity.
STEP
05
STEP
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UV Sterilization
In this stage, eggs are exposed to controlled ultraviolet (UV) light as they pass through a specialized chamber. The UV rays effectively eliminate the surface bacteria and pathogens, providing an added layer of food safety without impacting the egg’s quality.
Grading of Eggs
Eggs are precisely sorted by shell size and weight to meet grading requirements. Once classified, they move on to packaging lines tailored to their specific size category.
STEP
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STEP
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Packaging
Once graded, eggs are precisely packed into cartons or fibre flats—securely contained and ready for distribution, with quality and freshness preserved at every step.
