SHELL NO MORE
This is where our cracked eggs come out of their shell and into your local grocery store. Find all you need to know about our ready to cook carton eggs.
Eggs from Farms
Half of our eggs are produced right here on our farm, while the other half come from trusted local family farms we partner with.
Together, they help us maintain a consistent supply of fresh, high-quality eggs—every single day. To ensure traceability and peak freshness, we track each egg from the time it’s laid all the way through processing.
STEP
01
STEP
02
Egg Loading
The grading process begins as flats of eggs are gently lifted onto a moving conveyor using soft suction cups, ensuring each egg is handled with care.
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Cleaning Eggs
Throughout the grading process, eggs are gently tapped using precision pegs that measure acoustic response. By analysing the frequency and resonance of each tap, the system can detect hairline cracks or structural weaknesses in the shell—ensuring only intact eggs continue down the line.
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STEP
03
STEP
04
Liquid Egg Extraction
In this stage, eggs are exposed to controlled ultraviolet (UV) light as they pass through a specialized chamber. The UV rays effectively eliminate the surface bacteria and pathogens, providing an added layer of food safety without impacting the egg’s quality.
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Pasteurization
Eggs are precisely sorted by shell size and weight to meet grading requirements. Once classified, they move on to packaging lines tailored to their specific size category.
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STEP
05
STEP
06
Packaging
Once graded, eggs are precisely packed into cartons or fibre flats—securely contained and ready for distribution, with quality and freshness preserved at every step.
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