HARD-BOILED HAUL
Our prepared egg snacks are good to go whenever you are. Get a step-by-step walkthrough of our hard-boiled egg process here.
Eggs from Farms
Half of our eggs are produced right here on our farm, while the other half come from trusted local family farms we partner with.
Together, they help us maintain a consistent supply of fresh, high-quality eggs—every single day. To ensure traceability and peak freshness, we track each egg from the time it’s laid all the way through processing.
STEP
01
STEP
02
Egg Loading
The grading process begins as flats of eggs are gently lifted onto a moving conveyor using soft suction cups, ensuring each egg is handled with care.
Candling
After cleaning, the eggs undergo candling—an inspection method where they are passed over high-intensity lights that illuminate the interior. This allows trained personnel to detect shell cracks, internal defects such as blood spots, and overall egg quality. Only eggs that meet strict grading standards proceed to the next stage.
STEP
03
STEP
04
Cleaning Eggs
Throughout the grading process, eggs are gently tapped using precision pegs that measure acoustic response. By analysing the frequency and resonance of each tap, the system can detect hairline cracks or structural weaknesses in the shell—ensuring only intact eggs continue down the line.
UV Sterilization
The eggs are gently cleaned using rotating brushes designed to remove dust and surface particles — ensuring cleanliness while maintaining shell integrity.
STEP
05
STEP
06
Conditioning
In this stage, eggs are exposed to controlled ultraviolet (UV) light as they pass through a specialized chamber. The UV rays effectively eliminate the surface bacteria and pathogens, providing an added layer of food safety without impacting the egg’s quality.
Boiling
Eggs are precisely sorted by shell size and weight to meet grading requirements. Once classified, they move on to packaging lines tailored to their specific size category.
STEP
07
STEP
08
De-shelling & Defect detection
Once graded, eggs are precisely packed into cartons or fibre flats—securely contained and ready for distribution, with quality and freshness preserved at every step.
Packaging
Eggs are precisely sorted by shell size and weight to meet grading requirements. Once classified, they move on to packaging lines tailored to their specific size category.
STEP
09
